How HVAC Clean Room Systems Improve Pharmaceutical and Food Industries

Clean, controlled environments are not just preferences – they are mandatory requirements in critical industries like pharmaceuticals and food production. Without strict air quality and contamination control, product safety and regulatory compliance are compromised. One of the key systems that enables this level of environmental control is the HVAC clean room system.

At Deltamas Solusindo, we specialize in designing, building, and maintaining HVAC clean room systems for various industrial sectors, particularly those that require extremely high air quality and hygiene standards. Backed by over two decades of experience, our team helps businesses across Indonesia meet international clean room standards efficiently and reliably.

What Is an HVAC Clean Room System?

An HVAC clean room system is a specialized heating, ventilation, and air conditioning setup designed to maintain controlled environments. These systems regulate:

  • Temperature
  • Humidity
  • Airflow and pressure differentials
  • Airborne particle levels

A clean room must restrict the number of airborne particles per cubic meter and maintain consistent conditions to protect sensitive processes and products. Unlike conventional HVAC, clean room systems are engineered with HEPA/ULPA filtration, precise air balance controls, and strict zoning to prevent cross-contamination.

Why Clean Room HVAC Systems Are Critical in Pharmaceuticals

1. Preventing Cross-Contamination

Pharmaceutical production involves processes that must be kept sterile at all times. If airborne particles or microorganisms enter a sterile zone, they can contaminate entire batches of medication, causing health risks and financial loss.

Our HVAC clean room designs use pressurized zones and HEPA filtration to prevent contamination between rooms, ensuring that sterile products remain protected during every phase of production.

2. Regulatory Compliance (BPOM, GMP, ISO)

Clean room systems must meet strict standards such as Good Manufacturing Practice (GMP), BPOM (Badan Pengawas Obat dan Makanan), and ISO 14644. Deltamas Solusindo designs systems that adhere to these global and local requirements, making inspections and certifications easier for our clients.

3. Humidity and Temperature Control

For many pharmaceutical products like tablets, capsules, and injectables, humidity and temperature are critical factors. Excess moisture can cause drugs to degrade or lose effectiveness. Clean room HVAC ensures precise control to maintain product integrity.

The Role of HVAC Clean Rooms in Food & Beverage Industries

Just like pharmaceuticals, the food & beverage industry also demands controlled environments, particularly for processing, packaging, and storing perishable items.

1. Reducing Microbial Growth

An HVAC clean room system helps control airborne biological contaminants, which is essential for reducing microbial growth in food production areas. This ensures food safety and extends product shelf life.

2. Supporting HACCP and ISO 22000 Standards

Many food manufacturers in Indonesia follow HACCP (Hazard Analysis Critical Control Points) and ISO 22000. These standards require clean air and hygienic environments. Deltamas Solusindo provides HVAC clean room systems tailored to these frameworks, helping businesses meet audit and certification requirements with confidence.

3. Energy-Efficient Operation

Food industries often operate 24/7. A high-performance clean room HVAC system must be energy-efficient to minimize utility costs without compromising air quality. Our designs incorporate smart controls and zoning to optimize performance and reduce energy usage.

Our Expertise in HVAC Clean Room Projects

Since 1997, Deltamas Solusindo has worked on HVAC systems for clean rooms in:

  • Pharmaceutical factories
  • Vaccine and laboratory facilities
  • Food processing and packaging plants
  • Beverage bottling and sterile filling zones
  • Hospitals and surgical rooms

Each project comes with unique challenges, but with our integrated project management system (based on ISO and OHSAS standards), we deliver turnkey solutions from concept to commissioning.

End-to-End Services We Provide:

  • Site survey and requirement analysis
  • Concept and detailed engineering design
  • Equipment procurement and fabrication
  • Clean room construction and HVAC installation
  • Validation and testing
  • Operation & maintenance training

Our clients trust us for not only technical excellence but also transparency, safety, and post-project support.

Key Features of Our HVAC Clean Room Systems

We build HVAC clean room systems with the following key features:

Feature Description
HEPA / ULPA Filters Capture airborne particles down to 0.3 micron or smaller
Positive / Negative Pressure Control Prevents contamination between areas
Airlock and Interlocking Doors Prevents direct air transfer during personnel or material movement
Monitoring Sensors Real-time control of temperature, humidity, and air cleanliness
Redundant System Design Ensures continuity during maintenance or equipment failure

Common Challenges in HVAC Clean Room Design (And How We Solve Them)

1. Limited Space for Ducting and Equipment

Solution: We use compact ducting layouts with vertical AHUs, tailored to building constraints.

2. High Energy Consumption

Solution: Incorporating VFD (Variable Frequency Drive) and smart sensors allows airflow to adjust based on real-time needs, reducing energy use.

3. Difficulties in Maintenance Access

Solution: We design accessible zones and service corridors to ensure smooth maintenance without disturbing operations.

Why Choose Deltamas Solusindo?

Here’s why hundreds of clients have trusted our team:

  • 27+ years of experience in HVAC systems and clean room technology
  • In-depth knowledge of pharma and food industry regulations
  • In-house capability for design, installation, and fabrication
  • ISO-based project management and documentation
  • Post-project support and preventive maintenance programs

Whether you are expanding production, upgrading existing systems, or planning a new facility, Deltamas Solusindo is ready to assist.

Trusted by Industry Leaders

Some of the industry sectors we serve:

  • Multinational and local pharmaceutical producers
  • FMCG and food manufacturing plants
  • Hospitals and research laboratories
  • Vaccine and biotech companies

Our portfolio includes clean room systems for sterile production, dry powder filling, injectable packaging, and more.

Want to Build a Clean Room HVAC System?

Let’s discuss your project. Our consultants are ready to guide you through every stage—from planning to post-installation support.

  • Hotline: +6221 542 004 31 | + 6221 547 4323
  • Visit: www.deltamas-solusindo.com
  • Office: Jl Kelapa Gading Barat CB 3 No 2, Tangerang, Banten 15810

Conclusion

A HVAC clean room system is not just a technical installation—it’s a critical infrastructure that supports product quality, brand reputation, and compliance. At Deltamas Solusindo, we combine engineering precision with real-world industry experience to deliver clean room solutions you can count on.

Secure your operations. Ensure compliance. Deliver quality.

Partner with Deltamas Solusindo for your next clean room HVAC project.

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